Introduction, Objectives,
Agenda Alex Cornitius,
news editor, Syngas Refiner
8:05 - 8:30 AM
Shenhua Direct Coal
Liquefaction Plant and Coal-to-Liquids Development
in China Qingyun Sun, associate
director, US-China Energy Center Energy security concerns and high oil prices
have led to accelerating coal liquefaction development
in China. As part of China's national energy security
strategy, the Shenhua Group Corporation (Shenhua),
world's largest coal producer, has been developing
the world's 1st commercial direct coal liquefaction
(DCL) project in western China. The construction
of Shenhua DCL plant has completed and it will
be commissioned in fall 2008. This plant costs
about 1.5 billion USD and is designed to produce
about 24,000 barrels of ultra-clean fuel per day
(mainly diesel). With an emphasis on commercial
development, this presentation introduces development
of the Shenhua DCL plant, related technological
innovations, and potential problems. The presentation
also explores the environmental and economic concerns
related to Shenhua CTL projects and the implications
for commercial CTL development in the U.S.
8:30 - 9:00 AM
Developing the Ohio
River Clean Fuels Project John A. Baardson, president
and chief executive officer, Baard Energy Baard Energy and Idaho National Laboratory
conducted studies on coal-to-fuel plant simulation
studies that showed that incorporating CCS, biomass
feedstocks and cogeneration could improve CO2
emissions for CTL fuels to meet or beat those
emissions from traditional diesel.
Baard
Energys 50,000-b/d Ohio River Clean Fuels
(ORCF) plant will use a coal/biomass feedstock
to produce diesel, jet fuel and a pure CO2 stream.
Baardson will urge other CTL plant developers
to incorporate biomass utilization and promote
renewable Fisher-Tropsch diesel using diesel-hybrid
engines.
Unconventional
Future Fuels Session
9:00 - 9:40 AM
DME: Not an Alternative,
an Imperative Jim McCandless, president
and CEO, Alternative Fuel Technology Dimethyl ether (DME) is a simple molecule
that has amazing properties and can be used as
a refrigerant or as a clean fuel that can simplify
diesel engines and eliminate fuel-based particulate
emissions as well as significantly lower CO2 emissions.
On
the downside, most new fuels, including DME, require
some new infrastructure but DME appears to be
one of the best fuel choices for the future.
James
(Jim) C. McCandless will cover DME chemical and
physical properties, feedstocks and production
methodologies, approximate cost of DME relative
to conventional diesel fuel, advantages and challenges
of DME as a diesel fuel, including a description
of a production intent fuel injection system,
and DME vehicle activities around the world.
As
president & CEO, AVL Powertrain Technologies
Inc., McCandless invented and developed a dedicated
common-rail fuel-injection system for DME that
is currently being field tested by Volvo Powertrain
in Sweden. He also developed the Ford Powerstroke
Diesel and HEUI fuel system as well as the first
successful pick-up truck diesel (6.9L & 7.3L).
9:40 - 10:10 AM
Methanol Fuel Blending,
DME Potential Greg Dolan, vice president,
The Methanol Institute
China is driving the global methanol industry
after becoming the world's largest producer and
consumer in 2007. China also leads the world in
the use of methanol as an alternative transportation
fuel, blending nearly one billion gallons of methanol
into gasoline.
Taxi
and bus fleets use high-methanol M-85-to-M-100
blends, while retail pumps sell low-level M-15
blends. The Methanol Institute (MI) delegation
to China witnessed what has become the world's
largest synfuels-development program.
Provincial leaders in the coal-producing provinces
have been developing methanol-fuel-demonstration
programs. President Hu directed the National Development
and Reform Commission (NDRC) to explore methanol-fuel
use and now considers coal-based methanol to be
a strategic transportation fuel and has directed
the development of national methanol-fuel standards.
About
2.71 million mt or one billion gallons of methanol
was blended with gasoline in China last year.
About 800,000 mt of methanol fuel demand growth
is expected in 2008. China is most advanced in
the commercial use of DME as a mixture with LPG,
where small plants of 500 to 35,000 tpy produce
120,000 tons of DME. China's NDRC called for building
20 million tons of DME capacity by 2020.
10:10- 10:30 AM
DME:
Multi-Source, Multi-Purpose Clean Future Fuel
Niels Udengaard, principal technology specialist,
Haldor Topsoe, representing IDA Dimethyl ether (DME) has become
China's official LPG substitute and is well on
its way to becoming what some proponents call
the perfect diesel fuel. DME is already replacing
scarce LPG for heating and cooking in China.
DME
can be produced from abundant feedstocks and it
promises to significantly improve energy security,
reduce energy costs, simplify diesel engines and
eliminate fuel-based CO2 emissions.
10:30 - 11:00 AM
Break
11:00 - 11:40 AM
Production
of Clean Gasoline from Coal: ExxonMobil's Methanol
to Gasoline (MTG) Technology Xinjin Zhao, licensing
manager, ExxonMobil
The recent surge in CTL activities has renewed
market interest in both MTG and the Fischer-Tropsch
process. ExxonMobil's commercially proven methanol-to-gasoline
(MTG) process converts crude methanol to low-sulfur,
low- benzene high-quality gasoline.
MTG
gasoline can be valuable in meeting environmental
regulations. The technology was discovered in
the 1970s followed by the startup of a 14,500-b/d
unit in New Zealand. The design and operation
of the MTG unit with methanol from a coal-based
feedstock is identical to the New Zealand plant.
Current
MTG technology was improved to reduce capital
investment and operating expenses. Detailed engineering
design and construction of the first MTG plant
is under construction in Jincheng Anthracite Mining
Co in China.
The
2,400 b/d initial phase will be expanded to 24,000
b/d. DKRW Advanced Fuels licensed the MTG technology
for a 15,000-b/d CTL plant in Medicine Bow, WY.
11:40 - 12:20 PM
Operating
TIGAS Coal-Based Gasoline Synthesis Process
Niels Udengaard, principal
technology specialist, Haldor Topsoe Synthetic gasoline may be produced with
high efficiency from syngas by the two-step
methanol-to-gasoline (MTG) process. The syngas
is first converted to methanol and stored before
being converted to gasoline in a second step.
The
Topsoe integrated gasoline process (TIGAS) is
in an extended version of the MTG process that
converts syngas into gasoline in a single-loop
process - eliminating the requirement for upstream
methanol production and intermediate storage.
The TIGAS process consists basically of two
steps - combined methanol/DME synthesis and
gasoline synthesis. The methanol/DME and gasoline
syntheses take place in a single loop with two
recycle addition points - one upstream the methanol/DME
synthesis to achieve a high overall conversion
of synthesis gas and the other between the methanol/DME
and gasoline reactors to control the exotherm.
A
key difference between the processes is the
MTG process needs to synthesize methanol, while
the TIGAS process lets the methanol react further
to form DME immediately.
Besides
saving on process equipment the equilibrium
conversion of the syngas is greatly favored
by the TIGAS approach reducing the requirement
for reaction pressure and unconverted syngas
recycle. Niels Udengaard, Haldor Topsoe, will
show how the TIGAS can cleanly convert US coal
and petcoke to traditional unleaded gasoline.
12:20 - 1:20 AM
Lunch
1:20 - 2:00 PM
Commercializing
Breakthrough Centia Biofuels Conversion Technology
Jeff Hassannia, vice president, business development,
Diversified Energy Diversified Energy Corporation and NC State
University have developed and are commercializing
a patent-pending breakthrough biofuels conversion
technology called Centia. The technology
can take any renewable oil input (i.e., animal
fats, agriculture crops, algae, energy crops,
waste greases, etc.) and convert them into a
variety of transportation fuels that look just
like their petroleum-derived counterparts. These
biofuels include biojet fuel, a 2nd generation
biodiesel/additive, and bio-gasoline. Since
the fuels chemically match petroleum fuels,
there are no required modifications to engines
or the infrastructure to distribute and store
the fuels. Conversion efficiencies, economics,
and commercial scale-up all appear extremely
attractive. Demonstrated at the lab-scale, the
team is now developing plans for a commercial
pilot plant and seeks development partners.
2:00 - 2:40 PM
Benefits of Fischer-Tropsch
Diesel Fuel for Passenger Vehicle Applications Robert Freerks, director
of product development, Rentech
Most passenger vehicles have gasoline engines
in North America that provide a high level of
customer satisfaction in all regards except
for fuel efficiency. As more emphasis is being
placed on Corporate Average Fuel Economy (CAFÉ),
engines and vehicles will have to be changed
significantly to meet proposed CAFÉ standards.
One
option being considered is the increased use
of diesel engine power. Diesel engines inherently
have better fuel efficiency than gasoline engines
due to their design. However, North American
drivers have not embraced the diesel engine
because of perceptions and prior poor experience
with diesel fuel and vehicles.
F-T
diesel fuel will provide important benefits
over gasoline fuels with regards to both CO2
emissions and energy efficiency. F-T diesel
will also provide a higher level of customer
satisfaction over conventional diesel because
of the properties of the fuel. The benefits
of F-T fuels over conventional fuels apply to
both legacy vehicles and current production
vehicles that meet all emissions standards.
2:40 - 3:20 PM
Synfuels
International Process Surpasses FT Technology
Ed Peterson, process engineer, Synfuels International The Synfuels International, Inc. process
converts methane or natural gas to ethylene
or gasoline blendstock economically. Engineering
through conceptual design (FEL2) is complete.
Synfuels has a pilot plant in Bryan, Texas that
has been successfully demonstrating the complete
process since mid 2006. Synfuels' technology
is in response to the international need to
reduce flaring of stranded natural gas and capture
the value of that gas as a liquid product. Most
natural gas to liquid fuel technology is based
on Fisher-Tropsch, which is about a century
old and produces paraffinic diesel from carbon
monoxide. Synfuels patented technology is new
and produces high octane gasoline blendstock
via an isolatable and valuable ethylene intermediate.
Additionally, the Synfuels process is economical
for smaller gas sources than other GTL system
providers, increasing the market as well as
the potential for reducing natural gas emission
by flaring or venting. Recently, AREF of Kuwait
has partnered with Synfuels to market this technology
to the world.
3:20 - 3:50 PM
Break
Unconventional Feedstock Session
3:50 - 4:05 PM
North American Heavy Oil
Potential
George Stapleton, chairman and chief executive
officer, MegaWest Corp.
North American heavy-oil and bitumen deposits
contain more than 3 trillion barrels. While
most of this resource is in Canada, the US has
155 billion barrels of heavy-oil-and-bitumen
resource primarily in California, Utah, Alaska,
Texas, Alabama, Kentucky and Missouri. Even
if only a one-third or 50 billion barrels were
produced out of the 155-billion-bbl total, it
could significantly reduce the requirement for
imported oil for a number of years.
This
is the time to develop non-conventional heavy-oil-and-bitumen
supplies to support North American energy security.
Besides California's heavy-oil production, hardly
any of remaining US heavy-oil-and-bitumen resource
has been produced to date.
George
Stapleton will address the potential for increasing
domestic petroleum supplies by producing unconventional
hydrocarbons that are now economically viable
with sustained high prices and increasing demand
for transportation fuel.
"We
had $30/bbl oil in the late 1970s that fell
to $10/bbl in the 1980s - uneconomical pricing
levels to produce heavy oil," he explained.
"Today we have WTI at over $100/bbl."
4:05 - 4:20 PM
Hybrid Oil-Shale Process
Combines Gasification, Retort Erik Ericksen, corporate
legal director, Syntec Energy
Economic and environmentally clean surface retorting
of mined oil shale can now be accomplished with
a new hybrid technology that combines coal-gasification
technology and a rotary kiln for extraction
of oil from shale.
Exothermic
heat from the gasification step is used to release
the oil-containing kerogen that is locked in
the shale. The technologically advanced process
is claimed to use about 75% less water per barrel
than other conventional shale-oil recovery processes.
The
Smith process involves the use of proven surface
and underground mining coupled with a patented
retort technology that allows for immediate
fractionation of the reclaimed product to increase
efficiency and reduce costs to produce commercially
usable distillates.
The
process achieves very high yields and co-produces
salable products such as hydrogen, anhydrous
liquid ammonia and / or electricity. Technology
provider Syntec Energy has been at the forefront
of developing techniques to optimize the reclamation
of kerogen using a patented process, utilizing
a combination of commercially available technologies.
4:20 - 4:35 PM
Government Policy, Today's
Critical Challenge for Oil Shale Tom Corcoran,
managing director,
The Center for Unconventional Fuels
In the Energy Policy Act of 2005 Congress took
the initiative to direct key Federal agencies
to inventory and begin to develop our Nation's
unconventional resources for our future energy
security and prosperity; however, funding for
these initiatives has been negligible except
for the Task Force Report On Strategic Unconventional
Fuels and BLM's implementation of the Research,
Development & Demonstration oil shale lease
program.
Now
the new Congress elected in 2006 wants to roll
back key provisions of EPACT 2005 including:
legislation in the annual funding bill for Interior
prohibits BLM from spending money on the commercial
development of oil shale on Federal lands; legislation
passed the House of Representatives to eliminate
EPACT 2005 incentives for the commercial development
of oil shale and oil sands; and climate-change
legislation to be considered by the full Senate
requires U.S. EPA to create a low-carbon life-cycle
standard with provisions that unfairly penalize
unconventional fuels.
Enactment
into law, Section 526 of Public Law 110-140
that prohibits all federal agencies from buying
any synthetic fuel for transportation purposes,
other than for research and testing, unless
its life-cycle greenhouse gas emissions factor
is equal to or better than fuels from conventional
sources.
4:35 - 4:50 PM
Comparing
North American Oil-Shale Technologies Dr. William H. (Bill)
Pelton, president, Phoenix Wyoming Inc.
Phoenix Wyoming plans to field test its borehole
microwave technology this summer. In prior, smaller
scale, field tests, the borehole microwave approach
(radiation) heated the ground 50 times more quickly
than electric heating rods (conduction).
The
company is focused on the development of hydrocarbon
resources in the Rocky Mountain region in the
US. Its main interest, at present, is oil-shale
development. Phoenix Wyoming was one of eight
companies including Shell, Chevron and ExxonMobil
that applied to the US Bureau of Land Management
for a research, development and demonstration
lease in Colorado in 2005. Only Shell, Chevron
and one other company obtained BLM oil-shale RD&D
leases in Colorado.
The
company's application was not approved because
it did not have an existing BLM bond and its investment
capital was not 100% pre-arranged. Phoenix is
one of three small, entrepreneurial companies
that have banded together to form Oil Shale Alliance
Inc. Dr. Pelton will update Phoenix Wyoming's
oil-shale technology specifically and will also
present a comparison with other in-situ methods
for developing oil shale.
5:00 - 6:00 PM
Reception
Day
2: Thursday, May 29, 2008
8:30 - 9:00 AM
Registration and Continental
Breakfast
9:00 - 9:15 AM
Introduction,
Objectives, Agenda Tim Cornitius,
editor, Syngas Refiner
CO2/EOR Session
9:15 - 9:30 AM
CO2: What is it? A Commodity
or Nuisance Waste Gas?
Mike Moore, director of marketing, Falcon Gas
Storage Moore will give an overview of potential
impacts of the EPA's expected determination
of what CO2 is (a commodity a pollutant or a
waste) as well as the implications of CO2 injected
into geologic settings such as brine aquifers
and depleted oil and gas reservoirs. Moore will
also briefly touch on how this impacts long
term sequestration and liability which in turn
impacts any future project with a CO2 emission
stream.
9:30 - 10:15 AM
The
Other Side of the Scientific Debate on Global
Warming Dr. S. Fred Singer,
president, Science & Environmental Policy
Project Global warming is real but not caused
by humans. It is part of a natural cycle and
therefore unstoppable. CO2 is not a pollutant,
and attempts to control its emission are pointless
and very costly. Dr. Singer will discuss the
scientific evidence, based on their NIPCC report,
which exposes the shortcomings of the UN's IPCC.
Their conclusion has profound implications for
energy policy, the use of coal, the best uses
for natural gas and our dependence on imported
oil.
10:15 - 10:45 AM
Break
10:45 - 11:30 AM
Potential Implications of
the Peaking of Fossil Fuels Production for Forecasts
of World CO2 Emissions and Atmospheric Concentrations
Roger Bezdek, president, MISI - Management Information
Services, Inc.
This presentation analyzes the maximum production
potential for the major fossil fuels - oil,
natural gas, and coal, forecasts the peaking
of each of these fuels and of total fossil fuel
production, and then estimates the potential
impact of fossil fuel production peaking on
future CO2 emissions and atmospheric concentrations.
The
company finds that total world fossil fuel production
and CO2 emissions may peak in 2017, and world
atmospheric CO2 concentrations may peak in 2042
at 430 ppm - perhaps below the minimum levels
that may be required to avert climate change.
Thus, geologically-induced resource constraints
may limit and control CO2 emissions sooner and
more effectively than legislative intervention
and GHG control mandates. And, significantly,
the potential peaking of world fossil fuels
production may be the controlling factor in
determining future world CO2 emissions and atmospheric
concentrations.
It
is emphasized that the data available on fossil
fuel resources, reserves, availability, production
potential, and likely future production are
incomplete, of poor quality, and are often unavailable.
The data deficiencies for natural gas and coal
are even more serious than those for world oil
data. Recommendations are made for improving
data quality and for further research on the
relationship between fossil fuel production
limitations and CO2 emissions.
11:30 - 12:15 PM
CO2
/ EOR System Improves Gasification Project Financing
N. Clay Jones, director, project finance, Société
Générale Uncertainty over proposed CO2 emissions
regulations have caused gasification projects
to be canceled or delayed. Having a defined
and approved CO2 management plan that deals
with the projects expected CO2 emissions
will help assure financial lenders that the
project will be able to meet future US federal
laws, which are expected to significantly curtail
CO2 emissions.
12:15 - 1:15 PM
Lunch
1:15 - 2:00 PM
Enhanced Oil Recovery:
The Economic CCS Solution Charlie Gibson, vice
president, reservoir engineering, Denbury Resources
Enhanced oil recovery (EOR) is the lowest-cost
option for sequestering CO2 emission, providing
an economics CCS solution and additional quantities
of US domestic oil production. EOR is the only
CCS method that produces an economic benefit
and social benefits and the only CCS method
that can be utilized now.
CO2
production near existing CO2 pipelines will
have a considerable cost advantage but higher
oil prices are allowing CO2 to be transported
longer distances. Unfortunately, most coal gasification
projects are not located near existing CO2 pipelines.
Denbury
Resources will show the capital costs involved
in building a 450-mile CO2 pipeline and will
discuss the company projects such as the Faustina
Project in Louisiana.
Regional
CO2 pipelines in the southern part of the US
will likely be the foundation for a nationwide
CO2 pipeline network connecting all gasification
plants. Denbury is building 400-plus miles of
CO2 pipelines. As a result of CO2 EOR and Denbury's
efforts, the State of Mississippi's oil production
has reversed its decline and is actually increasing.
2:00 - 2:25 PM
Testing CO2 Enhanced Recovery
in the Devonian Shales of Kentucky Brandon Nuttall, geologist,
energy and minerals section, Geological Survey,
University of Kentucky Black shales are continuous, low permeability
units are commonly considered to be regional
seals in petroleum exploration. The Devonian
New Albany (Illinois Basin), and Ohio (Appalachian
Basin) Shales are organic-rich gas shales that
may provide CO2 storage and enhanced natural
gas recovery. In gas shales, significant amounts
of natural gas are adsorbed onto dispersed organic
matter. Injected CO2 is expected to displace
that natural gas and trap the CO2 analogous
to enhanced coalbed methane recovery. These
shales are being characterized and CO2 capacity
assessments compiled for the US DOE-funded Regional
Sequestration Partnerships are being refined.
A total of 226 billion metric ton of CO2 might
be sequestered in these shales. In an Aug. 2007,
the Kentucky Legislature passed a CTL and coal
gasification incentive bill that provides funding
and mandates carbon storage research in several
areas including a test of the CO2 storage and
enhanced natural gas recovery possibilities
in the Devonian Shale.